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Case Study | Conventional Pallet Racking

 

Client Industry: Public Sector

Type of Good Stored: Furniture

Location: Bayader, Wadi El-Seer, Jordan

Warehouse: 2,700 m2

Weight Held Per Level: 2 tons

Total Weight: 1,600 tons

Client Challenge

A public sector warehouse tasked Ayoubi Steel with manufacturing and assembling a storage solution to house furniture for government offices and institutions. The client hoped to optimize space utilization while ensuring the safe and secure storage of furniture items. With a diverse inventory of furniture pieces of varying sizes, weights, and weight distributions, the client required a system that would accommodate their storage needs while prioritizing safety and accessibility.

Ayoubi Steel’s Solution

Ayoubi Steel proposed the implementation of Conventional Pallet Racking system, a versatile storage system designed to maximize vertical space utilization and enhance organizational efficiency in warehouse environments. Leveraging durable steel construction and customized layouts, Ayoubi Steel's Conventional Pallet Racking provided a reliable and customizable solution for storing furniture items in the warehouse.

Our Conventional Pallet Racking’s Technical Specifications:

Our Conventional Pallet Racking systems provide a durable, reliable and customizable solution for organizing, storing and selectively accessing stored goods.

While conventional racks are usually used to store palletized goods, this type of selective racking can be adapted to store boxes, rugs or any other “single-deep” inventory on its adjustable shelves. In this case, the client was most concerned with the storage and retrieval of large furniture items such as couches or desks.

  • Heavy-duty steel construction ensures structural integrity and durability, capable of supporting the weight of furniture items while withstanding the demands of warehouse environments with minimal (to acceptable) amounts of deflection.
  • Adjustable beam levels allow for flexible storage configurations to accommodate furniture items of various sizes and dimensions, optimizing space utilization and organizational efficiency.
  • Custom upright protectors, designed according to the client's request, provide additional protection to the racking system, safeguarding against accidental impacts and ensuring the safety of warehouse personnel and stored inventory.
  • Custom floorplans are designed to accommodate retrieval types/methods (picking, manual lifting, mechanical lifting, etc.), optimum workflow, adherence to Civil Defense safety codes and existing tools or machinery.

Iterative Process and Redesign

We prioritize open communication and collaboration throughout the project lifecycle, from initial consultation to final installation, to ensure that every aspect of the project meets the client's expectations.

We understand that warehouse needs evolve, and we pride ourselves on our ability to adapt and innovate to meet our clients' changing requirements or dynamic work environment.

Throughout the project lifecycle, our team works closely with clients to understand their unique requirements and preferences, providing personalized solutions tailored to their specific needs. As a result, we engage in an iterative process of collaboration and refinement to ensure that our client’s storage solution remains optimized and aligned with their evolving needs. Our team of experienced engineers and designers continuously assesses the performance of the installed system, gathering feedback from the client and identifying opportunities for improvement, even after installation.

In instances where redesign or reassembly is necessary to enhance efficiency or address new requirements, Ayoubi Steel takes proactive measures to execute the changes seamlessly, quickly and efficiently before project completion. Our commitment to excellence drives us to go above and beyond, ensuring that our clients receive nothing less than exceptional service and satisfaction at every juncture.

By prioritizing open communication, transparency, and a solutions-oriented approach, Ayoubi Steel builds lasting partnerships with our clients, empowering them to achieve their storage goals with confidence and peace of mind. With our iterative process and dedication to continuous improvement, Ayoubi Steel remains at the forefront of delivering innovative storage solutions that exceed expectations and stand the test of time.

Commitments to Customer Satisfaction or adherence to Regulatory Requirements

Ayoubi Steel is committed to ensuring the trusted, safe, and secure execution of each project. Ayoubi Steel's commitment to discretion and compliance ensures that sensitive information and regulatory requirements are handled with the utmost care and attention to detail.

Permissions and Documentation

Ayoubi Steel is dedicated to obtaining any and all necessary permissions and documentation required to execute each project safely and securely. We work diligently to obtain supplier numbers for each entity we work with and comply with all regulatory requirements, taking measures to mitigate risks and ensure compliance at every stage of the project. Our commitment to transparency and accountability instills confidence in our clients, assuring them of our unwavering dedication to their project's success.

Results and Benefits

 

1,600 tons

 

 

of furniture potentially stored in this warehouse

 

 

  1. Maximized Storage Capacity: Ayoubi Steel's conventional pallet racks optimize space utilization by utilizing vertical space. This unique case was able to store 2 tons of furniture per shelving level and 1,600 tons of furniture within a 2,700 m2
  2. Enhanced Accessibility: our storage solutions leverage our experience in and consideration of the client’s workflow and floorplan constraints to ensure optimal maneuverability and handling time.
  3. Safe handling: Risks are mitigated by considering factors such as a client’s tools (as forklifts), floorplan constraints (as beams and overhangs), flooring (as tilt or foundation issues), inventory management methods and Civil Defense requirements. Layouts and loads are always calculated to ensure safe utilization and longevity of the storage solution.
  4. Improved Organization and Flexible modularity: Adjustable shelving configurations facilitate the efficient organization of furniture, enhancing inventory management and preserving the stored items.
  5. Customized Add-ons: Custom designed upright protectors and name plate holders were added to this project, constituting two of the many add-ons and accessories we offer.

Ayoubi Steel's Conventional Pallet Racking solution provides a reliable, safe, and efficient storage solution for warehouses, which are storing different types of items and products. With our commitment to client satisfaction, adherence to administrative requirements and iterative process, we ensure the successful execution of each project, putting our clients' minds at ease and delivering impressive results. Contact Ayoubi Steel with your storage needs and experience the difference of working with a trusted industry leader.

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